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How to Reduce Excess Inventory Without Stockouts: The Inventory Tightrope
The goal is lean inventory—not empty shelves There's a particular kind of pain that comes from a cycle count revealing six pallets of a SKU nobody's ordered in four months, sitting in prime rack space, while a fast-mover is shorted three weeks running. Both problems exist at the same time. That's not bad luck, that's a visibility gap. Reducing excess without triggering stockouts is less about purchasing strategy and more about knowing your actual inventory position before you
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Spreadsheets don't lose inventory. Your team does — because of spreadsheets.
Manual spreadsheets can't prevent inventory mistakes Most of the inventory problems I've seen didn't start with a bad process. They started with a spreadsheet that was 95% fine. That 5% is where the pain lives. Here's a scenario I've watched play out more than once. A team finishes a cycle count, someone keys the numbers in, and one row gets pasted over another. Nobody catches it because the sheet still balances — technically. Two weeks later, a 3PL client is short 200 units
2 min read
food distribution
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