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Inventory Accuracy: Is Your WMS Data Actually Correct?
Your system says one number. Your warehouse may say another. Most operations teams I've talked to will tell you their inventory accuracy is somewhere in the high 90s. And maybe their system says that. But if you've ever walked a count and found a pallet of product sitting in a lane that hasn't been touched in three weeks, or pulled up a pick location to find 47 units when the WMS says 200, you already know there's a gap between the number and the truth. The problem usually is
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Why More Cycle Counts Won't Fix Inventory Accuracy
Counting more often won't help if discrepancies aren't fixed We doubled our cycle count frequency one quarter and our accuracy got worse. Not a little worse. Meaningfully worse. It took a few weeks of digging to understand what had actually happened, and I think about it every time I hear someone say "we just need to count more often." The problem wasn't the counting. It was that we were counting fast, under pressure, in the same slots where our pick errors were highest, with
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